All grain brewing

Video

Last year I constructed and built a small (60l/15.85gal) RIMS brewery. It was a lot of work, but great fun too.

Here’s a video I made showing the brewery in action:

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CA3080 Tremolo effect (with audio samples)

Image

Here is a tremolo effect I made this weekend. It’s CA3080 VCA is based on a design from Thomas Henry’s “Making Music With The 3080 OTA”.
The modulation signal is generated using a 74HC14 inverting schmitt trigger configured as a relaxation oscillator.

I’ve built and tested the circuit on breadboard and stripboard. And as long as the input signal level is kept in range, it seems to work pretty well.

The next version will definitely have a mix/bypass-potentiometer.

schematicBreadboard proto Stripboard

 

Nord Electro 3 Electric Piano

Nord Electro 3 Organ

 

All audio recorded trough Focusrite Saffire 6 USB soundcard. No other effects applied.

 

 

Feel free to ask questions.

-odinhg

Simple RIMS brewing system

Me and my friend Torstein have always enjoyed a good beer, and have recently got hooked on home brewing. Actually, Torstein did some extract based beers, and then I joined him on brewing a partial mash brew (extract + special malt). And now we’re doing our first All Grain beer! This gave me a perfect opportunity to do another DIY build.

Mash Tun

I got a 37litre stainless steel tank from a colleague, which I polished and attached some hose barbs, a ball valve, some handles and a fitting for my temperature sensor.

Handles (left side), temperature sensor connection (front), hose barbs and ball valve (right side). The inlet and outlet got swagelok fittings on the inside for connecting the false bottom and the top manifold.

False bottom and top manifold

False bottom made from stainless steel pipe sandwiched between 2 perforated aluminium sheet metal pieces using 3 stainless threaded rod and  acorn nuts. Pickup tube is ø8mm swagelok.
A bit pain to clean this, but it does a great job at holding the grain away from the pump.

Top manifold is just some bent SS tubing, with some holes I made using a dremel. It’s not perfect but it works for now.

Wort Cooler

I made the wort cooler of some ø10mm SS swagelok tubing and connected a PVC hose with some hose clamps.

Temperature control and circulation

The temperature control is just a PID controller switching a solid state relay which then switches the hot plate. Pt100 temperature sensor for sensing the mash temperature.

The pump is a circulator pump which can withstand temperatures up to 110 Degrees C. It got 3 preset speeds which can be selected using a switch on the pump itself. I also got some hose barbs for the pump.

Here’s some more pictures (by Torstein)

Automatic drink mixer (aka Drink-O-Matic Deluxe)

While browsing the web, I found this automatic drink mixer called Bar2D2. A very nice build, which inspired me to do my own automatic drink mixer. I didn’t need it to move around by itself, which simplified the construction a lot.

Instead of using compressed air, I went for a solution using pumps. This might be the biggest flaw in my design, as it shows under testing that the pumps stirs the beverage  so much, that there’s is no CO2 left when it hits the glass. So be careful if you’re planning to go for a pump based solution and need to mix carbonated beverages.

Mechanical

  • 6 tanks (juice bottles with the bottom cutted off)
  • 6 pumps
  • 6 solenoid valves
  • PVC cup for mixing the 6 lines together (milled on lathe)
  • Aluflex (aluminium profiles) based frame

The bottles, I bought at my local grocery store. Pumps, solenoids, hose barbs and silicone tubing I bought on eBay.
The PVC cup and aluminium for the frame was just old cuts laying around.

Electrical (and software)

  • 12VDC Pumps and solenoids
  • Atmel mega48 Microcontroller
  • Powertransistors for pumps and solenoids
  • USB to UART adapter for communication with PC
  • IR proximity sensor for cup detection
  • RGB LED strip for increased fancy factor and machine state indication (fading colors = idle,   green = cup detected,   red = filling in progress,   blinking green = drink is ready)

Old, extremely current hungry power transistors, with smaller signal transistors in front. Poor design, but it was what I had at my hands at the moment.

A simple description of the firmware on the microcontroller:

  1. The atmega idles until it detects a cup.
  2. Waiting to receive mixing ratios from the PC.
  3. Now it will begin to fill the cup, as long as the cup isn’t removed by operator.
  4. When the filling is complete, the LED strip will blink green until the cup is removed.
  5. Return to idle mode

Some of the key features in the PC client software:

  • Choose the currently loaded ingredients, and set cup size
  • Select drinks that can be made with the ingredients loaded
  • Make your own custom drinks
  • Randomizer function, which makes a drink with random mixing ratios
  • Manually run each line (pump+solenoid) for testing and cleaning purposes

All AVR code was written in AVRStudio4 and compiled with avr-gcc/WinAVR. All PC code was written in LabVIEW 2011.

Conclusion

Building the Drink-O-Matic was great fun, both the mechanical, electrical and software part. But I learnt a few things (which is the biggest reason I build things like this):

  • Air in the pumps, causing bad pump performance (Allow venting, or see next point)
  • Loss of carbonation because of the stirring (Go for a compressed air solution with pressure regulation instead of pumps)
  • Inlet pressure on pumps dropping propotional to the tank level, giving a flow rate dependent of tank level (Speed control of pumps with calibration curves in firmware or see previous point)
  • Burned some transistors by forgetting current limiting resistors on some of the power transistors (Don’t be me)

Feel free to ask me questing about this build in the comment section or via mail.

Here’s some more pictures (by Torstein) and a short video clip. And remember, drink responsibly!